Here we will talk about the production of plastic buckets, equipment for them and their manufacturing technology.

Plastic vendors - one of the most common types of containers used everywhere. This is a very hermetic utensil, in which you can also store and transport a variety of types of raw materials for the food and chemical industry. At the same time, they are comfortable, easy and for a long time retain their qualities.

From the positive aspects of the opening of business for the sale and production of plastic buckets, the simplicity of the technological process can be noted, as well as the increased demand for such goods.

Production technology

A bucket of plastic is absolutely clean against the ecology of the container, absolutely no way affecting the taste and smell of stored products in it. The modern industry has the ability to produce a vest volume from 0.4 to 32 liters. Form plastic shoulder are the most diverse: rectangular, round, oval.

In the manufacture of such vestors, food polyethylene, nylon and polypropylene are usually used. For storage of chemicals, products made of nylon are used for storing food products used shoulder from low and high pressure polypropylene. When adding stabilizing additives, plastic vests also acquire the properties of frost resistance.

In the production of plastic vestors at the first stage, the granular raw materials refer to the bunker, where at high temperatures there is plasticization and melting plastic mass, in which the dye is added.

All the production of plastic vestors is based on pressure casting in special plastic molds. Each type corresponds to its mold, which sets all the parameters of the plastic bucket: diameter, width of the wall, height. The second name is a maritime form. There are also such types of forms as hot-rolled, cold-channel, as well as combined. Usually, in the manufacture of plastic vestors, a cold-channel form is used, which is easy to use and is not expensive.

In the press form, the molten plastic is poured through a spruce hole, in which a bucket is manufactured under pressure. Then it is cooled and comes out of such a form and then goes on the operation of attaching the handle. Handles apply cast plastic and metal. The cast is made using stamping, the second - on bending machines. In the manufacture of the handles, its functions and the main parameters are taken into account. Plastic bucket is equipped with a lid and decorated with a pattern by offset printing method. The usual production rate of products is 400 Vöter together with covers per hour.

Video manufacturing process:

Equipment for the production of

To mount the production of plastic vestors, it is required to purchase the following equipment:

• the thermoplastomatomatomat is the price of 150,000 rubles for the used and 1-2 million rubles for the new apparatus;
• molds - cost depending on the technical characteristics of the plastic bucket. 1 liter - approximately 200,000 rubles, 10 liters around 300,000 rubles, 30 liters - approximately 600,000 rubles. 40 000 rubles The cost of the form for casting the handle of a decader plastic bucket, and the covers are 80,000 rubles.
• vacuum loader raw materials for plastic mass. Its price within 8,000 - 40,000 rubles.
• refrigerated unit with a price of 50,000 - 250,000 rubles.
• manual machine for bending - 7,500 rubles.
• an offset printing machine is approximately 300,000 rubles.

32 rubles. per kilogram costs poem low pressure, and polypropylene costs - 30-75 rubles. for kilo.

Nuances of this business

Requirements for the premises and staff

The room for organizing and functioning production is needed at least 20 square meters, and electricity consumption is 48 kW / hour. Serve complex 2-4 people in one shift.

Investment in the complex

For the launch of a complex to work initial investments and costs for renting premises, the salary of personnel, raw materials and other expenses will be made together approximately 5-6 million rubles, and the payback period is about three years.

Product sales market

For the sale of such products as plastic buckets do not have to spend a lot of time, since in this container a huge part of the population keeps various bulk mixes and products. A huge segment of consumers of this product is a fish and fishing processing industry, in which plastic shoulders are used to transport and storing caviar with fish to fish processing factories. There are consumers using such products for transporting adhesives, paints and varnishes, fertilizers, as well as liquid substances, such as sauces and honey, as well as this product is used in the meat and confectionery industry, while the skewers are made of plastic 10, 15 , and 20 liters. If there is a desire, you can establish the production of original design plastic buckets, which differ from the standard special coloring and special inscriptions.

Prepared based on material www.openbusiness.ru. , the author Christina Cearshina.

Without a doubt, a very convenient economic inventory serves any galvanized bucket of 12 liters. Production, household sphere - this tool will be useful almost everywhere. Suitable for storing building materials and non-food products, water, its carrying. A simple product is able to withstand the effect of aggressive substances for a long time, therefore it is often used during cleaning.

What equipment may be needed?

At any enterprise, equipment for the production of galvanized buckets includes several items.

1. Metal cutting machines. They are needed for cutting iron sheet, creating the shape of the case.
2. Stamping press. Produces cutting walls and bottom.
3. Another type of press. Slops the ears, aligns the "body", is responsible for the processing of the edges.
4. Hydraulic type of equipment. Need to handle top, bottom.
5. Sealing machine. Used to connect the hull and bottom.
6. Apparatus, bending edges. Need to make ribbing ribs.

How to choose equipment: Some features

The crossly method is the main technology, for the implementation of which equipment is selected for the production of galvanized buckets. Each design is noticeable for two seams. A special sealing paste is applied on the edge before the stitching itself occurs. It is necessary in order for during operation in this place there is no depressurization.

Materials and details

The ocked steel wire always becomes the basis not only for the bucket itself, but also for the handles. The ears are made from this material, only the thickness is chosen by the big one. For the production of ordinary products, only a qualitative basis is taken, but for technical needs quite fit substandard, with greater thickness. Although equipment for the production of galvanized vestors remains the same.

The product volume can be within 10-15 liters. Any galvanized designs can last up to five years and longer if high-quality raw materials are used, all production rates are observed. And the initial state is preserved for the maximum period.

Technology release

1. First cut the sheet steel.
2. After that, cut down the bottom, housing.
3. Next, the production of galvanized conducted by the castle flexion.
4. "Torchish" changes to the outline of a truncated cone.
5. Castle is clamped.
6. The bottom and upper part bend.
7. The housing and bottom are connected to each other.
8. The shape of the handle is attached.
9. Holes are cut down.
10. Installation is made, attachments riveted.

A little about the machines

In fact, different machines can use different machines for the production of galvanized vest. The general principle remains the same, somewhat differ technological parameters.

A manual folding apparatus - on the billets or pipes mests a longitudinal or laying castle. For this, there are special varieties of rollers made of hardened steel. A dense connection is ensured by a powerful lower beam. On round and rectangular ducts, the operating operations of this type are also carried out without any problems.

Rolling type of equipment - needed to produce arcuate elements, conical blanks, cylindrical shells. Helps edit flat shape products.

The machine can work very long due to the reliable and at the same time simple design. The rear and lower shafts can be adjusted at any convenient moment, without significant delays and problems. One movement is enough to fold the part that is at the top.

To obtain rips, manual fixture is used - the corresponding type of unit. It becomes an indispensable assistant if you need to carry out any operation with a small thickness sheet metal. The bearings rotate special types of shafts, thanks to which the production becomes accurate and responding to the requirements of that.

Technology. Additional Information

The hot galvanizing method is an operation that is simply necessary in the manufacture of similar products. The surface of the material must be degreased before the process start. After that, go to etching. Next, the prepared sheet is washed.

At the last stage, the sheets of steel are immersed in a special composition, after which the workpieces are dried. Thanks to this processing, any product is significantly lengthened. In addition, additional protection against the effects of acids, alkalis and abrasive particles is ensured. After that, you can bend, cut and drill any basis with galvanized.

Corrosion galvanized vendors are not exposed, the housing they have very strong, so that the use of products is equally in demand both in everyday life and in production conditions. Despite the modest appearance, the iron bucket is always useful in the farm.

11.80 R. 28.80 p 41.90 r

86.90 R.

Plastic buckets: comfortable packaging or competent marketing stroke?

Need reliable, light, inexpensive container capable of ensuring the safety of food and non-food products? The optimal option for storing and transporting liquid, bulk and other products is plastic buckets made of high-quality polypropylene. The use of a thermoplastic polymer determines the excellent specifications and advantages of such a container: strength, low weight, resistance to temperature drops, etc. If you need plastic buckets with a lid of different volumes: from 0.4 l to 11.5 liters, then boldly contact the company LLC "Crown Pak". You will make sure that you can cheap to pack, reliably save and conveniently transport almost any product!

Scope of application Vedes from plastic

The role of polymer containers in our time is repeatedly increasing, because it is possible to buy plastic buckets not only to protect and preserve various products, but also for a spectacular presentation of goods on the market. After all, the number of sales is actively affected by visual packaging perception. If the packaging is of interest, confidence, providing repeated use of it at home, then the buyer with more likelihood will pay attention to such a product.
Therefore, plastic food buckets are widely used catering enterprises, producers of fermented, meat, fish, confectionery. In transparent tanks, it is convenient to store jams, sauces, honey, very appetizing canned vegetables in them, etc. Such packaging is absolutely sealed, it is convenient to make information about the product and the manufacturer. Therefore, plastic buckets wholesale use paint industry suppliers to pack the paint, glue, varnish, primers, putty, etc. Polymer white containers having suitable volumes suitable for the repair and construction industry are ideally suited for packaging dry mixes, as well as household chemicals or fertilizer. After filling the products, this container is easily and conveniently stacked for storage and transportation.

Production Features Plastic Vedes

The production process is based on the use of the method of casting plastic raw materials under greater pressure. At the first stage, the granulated polypropylene is falling asleep to the special apparatus, which melts at high temperatures before receiving a viscous, tight mass. After adding stabilizers, dyes, the mixture through special bunker springs falls into the mold (spruce form). At this stage, the production of plastic buckets is completed: the final formation of the container with the predetermined parameters of the diameter (upper and lower), height, wall thickness occurs. After cooling the finished product, the handle is attached, the equipment cover with the control lock, the packaging in the corrugation.
Our company offers not just high-quality plastic buckets, the production of which we are put on the stream, but also guarantees an increase in the profitability of your business. Our clients celebrate an increase in the amount of sales of products that conquer the consumer confidence also due to the qualitative of new packaging, harmonicity of forms and practical size. Using our containers, you endow your product more attractiveness and functionality, allowing the consumer to apply a polymer design as a multi-turn container. Cooperation with Crown Pak LLC is reliable, transparent, cost-effective!

Galvanized steel buckets are a very convenient economic inventory that can be used for storing and carrying water, non-useful products and building materials. They will also be needed for wet cleaning, because they are not amenable to aggressive exposure to various detergents. In the production of steel, a zinc coating is used, which is characterized by high quality, does not peel, does not crack. It allows you to work with moisture for quite a long time.

Equipment for the production of buckets

For the production of galvanized buckets, first of all, a special machine is required. Production equipment is a whole complex consisting of several small-sized machines. For the manufacture it is necessary to place an area of \u200b\u200bat least 20 square meters. meters. Equipment with which buckets are made, is manufactured in such a way as to manufacture the cross-shrinkable method, since each galvanized bucket must have two seams. In order to start the seams in time, the seams were not deposited, immediately before stitching, a special sealing paste is applied on the edges of each product.

For the manufacture of handles, like the bucket itself, a galvanized steel wire is used. The same steel, only the thicker apply to create ears.

Buckets make from the highest quality sheet steel, however, substandard steel can be used to produce technical buckets, which has a greater thickness. They are often equipped with non-zinc steel handles. They are successfully applied in construction. Such products are more durable, durable, compared to conventional buckets made of galvanized steel.

Galvanized buckets manufacturing technology + videos

The technology of manufacturing a galvanized bucket depends on its type. So to create a cylindrical bucket, it is pre-prepared to prepare a shell, bottom, two ears, a handicuit, rim and rivets. The billet of the shell must be first placed on a piece of sheet steel of the appropriate thickness. It is important to remember that the scan length is equal to the diameter of the bucket made multiplied by 3.14.

To create a conical bucket, the same elements are needed as for cylindrical. However, the process of producing such buckets itself is a little more difficult. First, the side of the product is drawn on a piece of steel. To the obtained billet, you need to pull the allowances for folding connections, after that it can be trimmed. The resulting billet is used as a template for the manufacture of the second half. Both halves are connected with the help of the ordinary lying fold on the barbed of the workbench.

Before inserting the bottom into the shell, it is necessary to smear the long circular edge under the clock of the wire in a short edge, which is designed for a folding connection with the bottom. The bottom is inserted on the workshop, after which shell is installed on it, and its circular bend falls on the edge of the shell. An ears are attached to the finished bucket, where the wire meadow is inserted.

For the production of funnels, it is necessary to make a cone, sock, wire rim and handles with dimensions, multiple diameter of the outlet of the sock. The process of manufacturing such a bucket is almost the same as the previous ones.

Now the spread is the production of galvanized buckets with a volume of 10 to 15 liters. If, with their manufacture, all the rules were observed and high-quality raw materials were used, products from galvanized steel can serve more than five years, while in an excellent condition.

Considering the process of manufacturing galvanized buckets, a particular attention should be paid to the technology of galvanized steel. Most often in the process of production, the hot galvanization method is used. Before the galvanized, the surface of the prepared sheet material must be deguted. It is necessary to etch. After that, the surface is washed again. The last stage of the technological process of galvanized is to immerse the sheets of steel into a special melt and drying products. As a result, high-quality metal galvania is obtained, which allows you to significantly extend the service life of metal products and reliably protects them from different kinds of harmful effects of the environment. In addition, this coating is easily subjected to all sorts of machining. Steel after zinc can drill, cut, bending.

Video how do:

Galvanized buckets are not subject to corrosion and have a stronger body, so they are used both in everyday life and in construction. In addition, such products are characterized by a more affordable price.

Galvanized buckets are also very comfortable. For example, they can quickly and conveniently cry out solutions and materials without additional use of the shovel. With more fragile buckets with plastics, it is practically not possible.

It is very important to know that in galvanized buckets it is strictly forbidden to boil water and preserve products. This is due to the fact that zinc salts are formed in products and water, which poorly affect the human body.

Perhaps a bucket is that thing that is absolutely in all apartments, cottages, enterprises, and in the entire civilized world. Without it, you will not wash the floors, you will not go through construction and repair, because It is often necessary to either stir the mixture, or throw out the construction trash, you will not be able to work in the country area, they are also used to packing food, chemical and other products, etc. etc. In general, this is the most indispensable thing in any farm. Therefore, the production of plastic buckets will always be relevant.

For small production, it will take the amount of 5 million rubles, minimum staff 2 people per shift, room from 25 sq.m.

Areas of use

With a little more details on where plastic buckets and such a container applied in industry:

• In the food industry, the buckets are used for packaging products: vegetables, fruits, jams, honey, ketchups, mayonnaise, dairy products, meat, fish.
• In household and industrial chemistry for packaging fertilizers, washing powders, plaster, building masses, varnishes, paints.

These reliable and, moreover, durable plastic buckets of 0.4-32 liters are also used as a turnover container.

Raw

The most important in the production of a bucket, of course, is the raw material itself, which can be polypropylene or polyethylene. The price begins somewhere from 32-33 rubles per kilogram, and this is secondary (read below), and the "primary" (from non-waste) is already from 50 rubles. per kg. The cost depends on the properties.

Raw materials are used both primary (purchasing) and the secondary, which remains after marriage, or is the remnants, after passing it through the crusher.

Equipment for the production of plastic buckets

The following equipment for the production of plastic buckets is used:

• Thermoplaptomatomat - This is the most important unit for all production. Granules fall asleep into it, it prestes them under pressure and temperature. The price of them is rather varied (from several hundred and several million rubles), because It all depends on the power of the installation and its technical filling. For example, the thermoplace can contain a built-in crusher and the cooling function of parts. With the hands they are cheaper.
• Press forms. Their cost depends on the volume of the manufactured bucket: 10 liters. - Approximately 300 thousand rubles, 30 liters. - Approximately 600 thousand rubles. If you still decide to produce and the lids for the buckets, then the form on the bucket plastic in 10 liters. It will cost about 40 thousand rubles. If the knobs are plastic, then both the form will also be needed.
• Refrigerator aggregate. It costs 50 thousand rubles. As mentioned above, it can be built into the thermoplace.
• Crusher. It is necessary for crushing "losses" and defective products. Thanks to it, you will receive a redemption that can also be used in production. It can be originally built into the casting car.
• Vacuum loader raw materials. Used for uniform and stable feeding of raw materials into molding machines. Costs from 10 thousand
• Bending machine. It will be needed in the event that you decide to make the handle buckets with metal. Manual bending machine costs about 8000 rubles. There are, of course, and automated options (see the video process below).

Additionally, you can also purchase a machine for offset printing labels for buckets, but you can order them from specializing in this company.